JOB SUMMARY:  The Blast Booth Operator is responsible for the execution of Steel Shot and Sand Blast operations to clean and/or apply blast profiles to fabricated products produced at Brilex.

MAJOR AREAS OF RESPONSIBILITY:

·      Mask off fabrications where required, to protect machined surfaces.

·      Monitor and adjust blast media within the blast booth.

·      Operate blast booth and portable sand blast equipment.

·      Assist taping and painting department.

·      Detail jobs after completion in fab shop and machine shop.

·      Assist in the loading and unloading of freight using industrial fork lifts and overhead cranes.

MINIMUM QUALIFICATIONS:

·      Experience working in a manufacturing environment.

·      Consistently organized in daily work activities.

·      Willingness to train and learn new job skills pertinent to the Brilex product lines such as operating shot blast equipment, use of minor mechanical assembly tools, use of fab shop burning torches.

·      Ability to handle large fabrications using overhead cranes.

·      Ability to follow written directions on shop travelers.

PREFERRED QUALIFICATIONS:

·      Manufacturing Skills Standards Council (MSSC) certification

·      Prior experience in an industrial environment.

·      Prior shot or sand blast experience.

Essential Physical Functions Needed:

·      Climb and work from ladders.

·      Lift a minimum of 50 lbs

·      Work from a kneeling or laying position when required.

·      Work from standing position for extended periods of time.

·      Handle blast equipment hoses and for extended periods of time.

·      Perform work to company quality standards.

Equipment Used:

·      Overhead cranes.

·      Fork trucks.

·      Electric and air powered grinders.

·      Compressed air tools.

·      Portable sand blast compressor.

·      Articulating boom lift.

·      Scissor lift.

·      Compressed air blasting equipment.

POSITION REPORTS TO: Machine Shop Supervisor

DIRECT REPORTS: 0 

EXEMPT OR NON-EXEMPT: Non-Exempt

JOB SUMMARY:  The CNC Machinist works with computer numeric controlled (CNC) heavy machinery from set up to operation to produce parts and tools from metal or other materials. The CNC Machinist operates CNC Horizontal and Vertical Mills and Machining Centers utilizing medium to heavy steel plate in a fabrication/job shop environment. The CNC Machinist is to process methods in accordance with specifications and quality standards.

MAJOR AREAS OF RESPONSIBILITIES:

·         Interpret packet of router, engineering drawings, blue prints, and other work instructions

·         Program review, including debugging and problem solving

·         Load feed mechanism by using an overhead crane to lift materials into position

·         Perform typical machine shop operations

·         Mill, turn, drill, tap, de-bur, saw, and sand fabrications

·         Verify settings by measures, marks, and scribe dimensions and reference points on first-run part

·         Clean and perform inspections of the first-run part, machines, and tooling

·         Select, align, and secure holding fixtures, cutting tools, attachments, accessories, and materials on machines as necessary to machine parts as required

·         Calculate and set controls to regulate machining factors such as speed, feed and depth, and angle of cut, or enter commands to retrieve, input, or edit computerized machine control according to guidelines

·         Troubleshoot malfunctions or resolve issues as required

·         Perform routine maintenance on machines as required

·         Measure dimensions of finished work pieces to ensure conformance to specifications

·         Maintain a safe, organized and clean work environment.

·         Operate multiple machines when practical and necessary

·         Perform all other duties, as assigned

MINIMUM QUALIFICATIONS:

·         High School diploma or graduation from a certified technical school

·         3-5 years prior CNC Machining experience

·         Experience machining medium to heavy plate fabrications

·         Solid knowledge of reading and interpreting blue prints, performing set-ups and editing programs in G & M code

·         Willingness to be cross trained across multiple pieces of equipment

·         Adherence to safe work practices

·         Must be able to take and pass a vision acuity test

PREFERRED QUALIFICATIONS:

·         Manufacturing Skills Standards Council (MSSC) certification

·         Work keys

·         Experience working in a fabrication/job shop environment

Essential Physical Functions Needed

·         Ability to frequently lift/push/pull 50 pound objects

·         Use of hands/fingers to grasp, pull, handle and manipulate parts and tools

·         Ability to constantly stand and walk throughout the workday

·         Frequent ability to sit at work station

·         Exposure to noise, fumes and varying temperature

·         Perform repetitive motions

·         Hand-eye coordination

·         Must be able to take and pass a vision acuity test

Equipment USed:

·         Forklift

·         Overhead crane

·         CNC milling equipment

·         Various inspection gauges

JOB SUMMARY:  The Machine Assembler is responsible for the mechanical assembly of machines per designs provided by the Mechanical Engineering Department.

MAJOR AREAS OF RESPONSIBILITY:

·      Read and interpret mechanical assembly drawings and parts lists.

·      Assemble fabricated and purchased parts using assembly drawings and parts lists provided by engineering.

·      Align components to designed tolerances.

·      Install moving parts such as shafts, levers, bearings, etc and verifies proper movement.

·      Use hand or power tools to trim, shim, cut or make other adjustments for proper component assembly.

·      Bend and fit piping and tubing for water, hydraulic, pneumatic and lubrication systems.

·      Operate overhead cranes, industrial fork trucks, and aerial lifts.

MINIMUM QUALIFICATIONS:

·      3+ years of experience building mechanical assemblies for production machinery

·      Proficient in reading and interpreting mechanical assembly, hydraulic, and pneumatic schematic drawings

·      Strong shop math and measurement skills

·      Must possess own hand tools and tool box

·      Proven mechanical aptitude using a variety of hand tools and shop equipment

·      Working knowledge of industry standards for mechanical assembly

ESSENTIAL PHYSICAL FUNCTIONS NEEDED:

·      Stand for extended periods of time

·      Climb and work from ladders

·      Work from an Aerial Lift

·      Lift a minimum of 75 lbs.

·      Work from a kneeling or laying position when required

EQUIPMENT USED:

·      Common hand tools (i.e. drills, grinders, cutters, impact wrenches, etc.)

·      Common shop equipment (i.e. pipe bender, pipe threader, drill press, power saw, band saw, etc.)

·      Industrial fork truck

·      Overhead cranes

·      Aerial lifts

JOB SUMMARY:  The Project Manager works directly with customers and provides costing estimates; coordinates project/production scheduling and various procurement activities directly from blue prints and engineering drawings in a fast paced steel plate fabrication shop. 

MAJOR AREAS OF RESPONSIBILITIES:

·         Calculates labor, material and time requirements as they relate to proposals, blue prints, engineering drawings and other specifications within a job shop environment

·         Develop cost estimates of materials and work performed internally

·         Maintains current production rates and material cost data necessary to produce quote

·         Plans, coordinates, implements and finalizes projects according to customer specifications and agreed upon deadlines within budget

·         Creates and reviews material and subcontract PO’s

·         Manages and tracks project performance, manufacturing process planning / routing and contract review

·         Works closely with plant operations team and vendors to develop production schedule, maintain cost parameters, quality and on time delivery requirements

MINIMUM QUALIFICATIONS:

·         Associate’s degree in technical discipline combined

·         2+ years of experience as an Estimator or related position in a fabrication environment

·         3+ years of related experience in a heavy plate fabrication and machining environment

·         Combination of education and relevant work experience considered

·         Strong ability to understand and interpret blue prints and engineering drawings

·         Ability to communicate effectively to build and develop relationships with internal and external customers

·         Highly organized and detail oriented with sense of urgency

·         Adept at prioritizing multiple tasks/projects

·         Working knowledge of AutoCAD, Solid Works and Microsoft Office Suite   

PREFERRED QUALIFICATIONS:

·         Bachelor’s degree in Mechanical / Industrial Engineering

·         Previous work experience as a CNC Machinist and /or Welder/Fitter in a medium to heavy fabrication environment

JOB SUMMARY:  

Responsible to determine materials and products conformance to customer drawing and quality requirements through initial inspection, in-process machining audits, and final machining inspection as defined by inspection/test plans, inspection reports, and internal Brilex Quality Systems

MAJOR AREAS OF RESPONSIBILITIES:

Perform incoming and final inspection of machined components using precision measurement devices

Create, complete, and control clear and accurate inspection report documentation for the record keeping of project measurement data

Review and develop of inspection and test plans, perform machine job packet review, and assist with in-process machining audits

Report and dispose non-conforming material and product, support the completion of non-conformance repair activity;  assist with root cause analysis and corrective actions

Assist with customer source inspections and customer quality-related visits and requests

Maintain Brilex internal calibration system via internal device audits, inspections, and re-calibrations

Take part in internal process audits, assist with process improvement activities, and support the development, writing, training and implementation of process documentation

MINIMUM QUALIFICATIONS:

·          5 years Quality Experience preferably in a heavy machinery manufacturing setting (2-year or 4-year degree may substitute experience)

·          Understanding of the machining process, Machine Shop background and/or experience as a Machinist

·          Ability to understand and interpret manufacturing code quality documentation and criteria

·          Read and interpret customer blueprints and specification documentation

·          Ability to understand and apply tolerances and  GD&T principles

·          FARO metrology, CMM, or other computer-aided measurement experience

·          Use of Microsoft Office Suite and other basic computer skills

PREFERRED QUALIFICATIONS:

·          Trade school diploma or Journeyman card

·          Six Sigma Green Belt is a plus

·          American Society of Quality certification(s) is a plus

·          Experience in a supervisory role and working in a team environment

Essential Functions Needed

·          Sound personal and professional communication skills

·          Critical and analytical decision-making skills

·          Strong multi-tasking and organizational skills for dynamic, fast-paced manufacturing setting

·          Uphold a positive attitude and present a consistent, strong work ethic

·          Willingness to learn, take constructive criticism, and work in a team environment

Essential Physical Functions Needed

·          N/A

Equipment Used

·          FARO Metrology – Tracker and Arm

·          Precision measurement and monitoring hand tools and devices

JOB SUMMARY:  The Machine Assembler is responsible for the mechanical assembly of machines per designs provided by the Mechanical Engineering Department.

MAJOR AREAS OF RESPONSIBILITY:

·      Read and interpret mechanical assembly drawings and parts lists.

·      Assemble fabricated and purchased parts using assembly drawings and parts lists provided by engineering.

·      Align components to designed tolerances.

·      Install moving parts such as shafts, levers, bearings, etc and verifies proper movement.

·      Use hand or power tools to trim, shim, cut or make other adjustments for proper component assembly.

·      Bend and fit piping and tubing for water, hydraulic, pneumatic and lubrication systems.

·      Operate overhead cranes, industrial fork trucks, and aerial lifts.

MINIMUM QUALIFICATIONS:

·      3+ years of experience building mechanical assemblies for production machinery

·      Proficient in reading and interpreting mechanical assembly, hydraulic, and pneumatic schematic drawings

·      Strong shop math and measurement skills

·      Must possess own hand tools and tool box

·      Proven mechanical aptitude using a variety of hand tools and shop equipment

·      Working knowledge of industry standards for mechanical assembly

Essential Physical Functions Needed:

·      Stand for extended periods of time

·      Climb and work from ladders

·      Work from an Aerial Lift

·      Lift a minimum of 75 lbs.

·      Work from a kneeling or laying position when required

Equipment Used:

·      Common hand tools (i.e. drills, grinders, cutters, impact wrenches, etc.)

·      Common shop equipment (i.e. pipe bender, pipe threader, drill press, power saw, band saw, etc.)

·      Industrial fork truck

·      Overhead cranes

·      Aerial lifts

JOB SUMMARY:  The Machine Wireman position is responsible for the assembly of machine control panels and on-board device wiring by interpreting control schematics and layout drawings.

MAJOR AREAS OF RESPONSIBILITIES:

·      Read and interpret electrical control schematics and panel layout drawings.

·      Layout control panel back plane devices per design drawings.

·      Layout and cut control panel enclosure holes to mount electrical devices.

·      Assemble interconnection wiring between control panel electrical devices.

·      Label all wiring circuits per electrical control schematics.

·      Measure and layout wire-way and conduit runs on machinery for wiring installation.

·      Operate conduit cutter, threader and bending equipment.

·      Operate industrial fork lift.

·      Operate overhead crane.

MINIMUM QUALIFICATIONS:

·      3+ years of experience building control panels and the installation of on-board wiring to devices on production machinery.

·      Proficient in reading and interpreting electrical control schematics and control panel layout drawings.

·      Strong shop math skills and ability to interpret engineering drawings.

·      Must possess own hand tools and tool box.

·      Proven electrical aptitude using a variety of tools and shop equipment.

·      Working knowledge of the National Electric Codes and Electrical Workplace Safety.

Essential Physical Functions Needed:

·      Stand for long periods of time.

·      Climb and work from ladders.

·      Work from aerial lift.

·      Lift a minimum of 75 lbs.

·      Work from a kneeling or laying position when required.

Equipment Used:

·      Common hand tools (i.e. drills, grinders, cutters, etc.)

·      Common shop equipment (i.e. pipe bender, pipe threader, drill press, power saw, etc.)

·      Wire label making machine.

·      Industrial fork lifts.

·      Overhead cranes.

·      Aerial lifts.

JOB SUMMARY:  

The Test and Service Engineer will be a part of our service group with a focus on machine testing and field service support for customers. The successful candidate will be technically oriented with strong oral, written and interpersonal communication skills.

 MAJOR AREAS OF RESPONSIBILITIES:

·         Test and debug automated machinery

·         Service existing equipment at customer’s facilities

·         Write professional service reports

·         Train customers to operate machinery

·         Travel domestically and internationally up to 40% of the time

MINIMUM QUALIFICATIONS:

·         Experience in the set-up, start-up and commissioning of automated machinery

·         Ability to troubleshoot PLC  logic programs

·         Ability to troubleshoot machinery set-up, hydraulics, pneumatics, and electrical control systems

·         Experience with programming and troubleshooting robotic systems

·         Ability to read and interpret schematic drawings for hydraulic, pneumatic, and electrical control systems

·         Prior knowledge of Microsoft Office Suite

·         Demonstrate technical writing ability

·         Strong customer satisfaction attitude

PREFERRED QUALIFICATIONS:

·         Associate’s or Bachelor’s in Mechanical, Electrical, Industrial Engineering or related field

·         Experience with Resistance Welding, Induction Heating, and Arc Welding 

Essential Physical Functions Needed

·         Frequent standing, walking, stooping, laying, and kneeling

·         Climb and work from ladders

·         Work from aerial lift

·         Ability to lift up to 50 lbs.

·         Exposure to fumes, noise, and varying temperatures

Equipment Used

·         Overhead crane

·         Fork Lift

·         Electronic Test Equipment

·         Mechanical Test Equipment

·         Hand tools

·         Measuring devices (i.e. Micrometers)

BBM Railway Equipment, LLC, based in Youngstown, Ohio is one of the leading railway maintenance equipment providers within North America.  BBM designs several rolling stock maintenance machines, including but not limited to; Wheel-set Presses, Bearing Presses, Truck Presses, Truck Testing Stands, and various types of custom designed equipment.  In 2018, BBM Railway Equipment added high-quality lifting and rotating products, along with dedicated spare parts and field service support.  This very talented and dedicated group has significant experience in engineering, manufacturing, and service for several lifting and rotating products. Some of the specific products are Drop Tables, Car Hoists, Portable Electric Jacks, Truck Hoists, Truck Rotators, Turntables and more.

General Overview

The Field Service Project Manager will be responsible for the initiation, coordination, direction, control and completion of multiple projects at the same time, while remaining aligned with the specific scope of the project.

Responsibilities

·         Manage small to large equipment rebuild contracts with Class 1 freight railroads and transit authorities.

·         Set baseline job budgets during project initiation to monitor and adjust as needed throughout the life of the project.

·         Build master project schedules (gantt charts) from sales estimates and subcontractor schedules.

·         Issue purchase orders to component and subcontract suppliers.

·         Interface directly with customers as the central point of contact for scheduling and executing work.

·         Manage the original scope of supply for all field service projects (small and large) and thoroughly communicate this with the customer and the field service technicians; process change orders as necessary when scope change is requested.

·         Coordinate and track receivables, free issued components, factory testing materials, etc.

·         Coordinate and track deliverables as required by the contract/specification; design submittal packages, operation and maintenance manuals, training manuals, etc.

·         Organize shipments and generate packing lists within the ERP for proper shipment tracking.

·         Generate preliminary parts lists for spare parts and service projects.

·         Work with suppliers to get new/updated quotations for replacement parts.

·         Review Field Service Reports from Technicians and modify as necessary to assure a professional level.

·         Reviewing and updating Operation and Maintenance Manuals.

·         Support the Spare Parts/Service Manger as needed.

·         Any other related tasks required

Qualifications

·         Bachelor’s degree in Mechanical or Electrical Engineering/Engineering Technology preferred.

·         Certification in Project Management (CAPM or PMP) preferred.

·         Minimum 7-10 years’ experience

·         Strong interpersonal and communication skills.

·         Strong computer skills (Microsoft Office, Microsoft Project, ERP Systems)

·         Experience in managing multi-million dollar contracts is a plus.

·         Experience in the railroad industry is a plus.

·         Experience in construction management is a plus.

General Overview

The Field Service Technician will be responsible for supervising and/or performing the installation of the company’s equipment, providing start-up, testing, and training services, performing inspection and preventive maintenance services for equipment, troubleshooting repairing and assisting with upgrades on existing equipment.  Work will include extensive travel, within North America.

Responsibilities

·         Equipment Installations – Supervise and/or perform the installation of capital equipment and provide startup, testing and training services.

·         Equipment Maintenance – Perform inspection and preventive maintenance services,

·         Equipment Service – Troubleshoot and repair equipment.

·         Equipment Upgrades – Assist in the upgrading of existing equipment.

·         Technical Support – Whether working at the company’s facilities or in the field, assist in responding to requests for technical support for the operation, maintenance, and servicing of customer equipment.

·         Operation, Maintenance and Training Materials – Assist in the development or updating of equipment operation, maintenance and training materials related to the company’s products.

·         Advanced Planning – Assist in the development of detailed installation and field service plans prior to going out in the field; to prepare appropriate schedules, and better understand the rigging, material staging and resource requirements, relating to such activities.

·         General Customer Assistance – Assist the Field Service Manager, the Project Manager and Engineering Manager in providing other services to the company’s customers.

·         Reporting Requirements – Generate comprehensive daily field service reports in a detailed and professional manner.

Qualifications

·         Associate’s Degree in Electrical Engineering/Engineering Technology required.

·         Bachelor’s Degree in Electrical Engineering/Engineering Technology preferred.

·         Minimum 5 years’ experience in technical support of industrial equipment.

·         Minimum 5 years’ experience in assembly and/or service for large capital equipment projects.

·         Experience with Programmable Logic Controllers (PLC) control systems and capable of editing PLC ladder logic programming.

·         Experience with Variable Frequency Drives (VFD) and capable of modifying drive parameter files.

·         Experience with troubleshooting electrical circuits including but not limited to; high voltage (480-120VAC), low voltage (24VDC), digital & analog I/O, control relays, motors, starters, circuit breakers, switches, etc.

·         Willing to be assertive while technically supervising the work of third-party contractors in the field to protect the company’s interests.

·         Ability to read and understand technical drawings, specifications, and other documentation for large, moving equipment.

·         Capable of operating with minimum supervision, strong problem-solving skills and strong verbal and written communication skills.

·         Basic computer skills required – Microsoft Office (Word, Excel, Outlook, OneNote, Teams, etc.)

·         Safe work practices – OSHA 10 or OSHA 30 certification preferred.

·         Must be able to work well with people (colleagues, subcontractors, clients, etc.)

·         Must hold a current driver’s license and be willing to travel; approximately 75% travel required.

General Overview

The project manager will be responsible for the initiation, coordination, direction, control and completion of multiple projects at the same time, while remaining aligned with the specific scope of the project.

Responsibilities

·      ·  Manage capital equipment contracts with Class 1 freight railroads, major inner city transit authorities and construction general contractors.

·      ·  Set baseline job budgets during project initiation to monitor and adjust as needed throughout the life of the project.
·   Build master project schedules (gantt charts) from sales estimates and subcontractor schedules.
·   Track progress payment milestones and generate invoices within the ERP system to be sent to customers accordingly.
·   Issue purchase orders to major suppliers for long lead time items, specialty components, and subcontracted services.
·   Interface directly with customers as the main point of contact between engineering, manufacturing and the client.
·   Evaluate equipment specifications alongside engineering to determine specification compliance; generate compliance matrices as needed for each project.
·   Manage the original scope of supply and thoroughly communicate this with the customer; process change orders as necessary when scope creep occurs.
·   Coordinate and track receivables from the customer that are necessary for timely project completion; free issued components, factory testing materials, etc.
·    Coordinate and track deliverables as required by the contract/specification; design submittal packages, operation and maintenance manuals, training manuals, etc.
·    Organize shipments and generate packing lists within the ERP for proper shipment tracking.

Qualifications

·     ·    Bachelor’s degree in Mechanical or Electrical Engineering/Engineering Technology required.

·     ·    Master of Business Administration (MBA) preferred.

·      ·   Certification in Project Management (CAPM or PMP) preferred.

·      ·   Minimum 5 years’ experience

·      ·   Experience in managing multi-million dollar contracts is a plus.

·      ·   Experience in the railroad industry is a plus.

·      ·   Experience in construction management is a plus.