JOB TITLE:  Welder

JOB SUMMARY:   The Welder is responsible for set up and operation of conventional welding equipment in a fabrication/job shop environment. This position does require a flexible work schedule. The selected candidate will need to be able to work 1st or 2nd shift as needed.

 

MINIMUM QUALIFICATIONS:

·      3+ years of experience in the layout, fabrication, and welding of metal components

·      3-5 years’ experience working with 1/16th wire or larger

·      Ability to read, understand and interpret blueprint

·      Adept at various types of metal joining

·      Skilled in reading and interpreting mechanical assembly and part drawings

·      Expertise in mathematics used to calculate dimensions and tolerances

·      Ability to weld in all position

·      Must possess own hand tools and tool box

·      Proven mechanical aptitude using a variety of hand tools and shop equipment

·      Working knowledge of industry standards for welding and fabrication

 

Essential Physical Functions Needed:

·      Climb and work from ladders

·      Frequent standing, sitting, stooping, kneeling, and bending

·      Lift a minimum of 50 lbs.

·      Work from a kneeling or laying position when required

·      Exposure to fumes, noise, and varying temperatures

 

Equipment Used:

·      Welding equipment

·      Common hand tools (i.e. drills, grinders, cutters, etc.)

·      Fork Lift

·      Overhead cranes

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POSITION REPORTS TO: Machine Shop Supervisor

DIRECT REPORTS: 0 

EXEMPT OR NON-EXEMPT: Non-Exempt

JOB SUMMARY:  The CNC Machinist works with computer numeric controlled (CNC) heavy machinery from set up to operation to produce parts and tools from metal or other materials. The CNC Machinist operates CNC Horizontal and Vertical Mills and Machining Centers utilizing medium to heavy steel plate in a fabrication/job shop environment. The CNC Machinist is to process methods in accordance with specifications and quality standards.

MAJOR AREAS OF RESPONSIBILITIES:

·         Interpret packet of router, engineering drawings, blue prints, and other work instructions

·         Program review, including debugging and problem solving

·         Load feed mechanism by using an overhead crane to lift materials into position

·         Perform typical machine shop operations

·         Mill, turn, drill, tap, de-bur, saw, and sand fabrications

·         Verify settings by measures, marks, and scribe dimensions and reference points on first-run part

·         Clean and perform inspections of the first-run part, machines, and tooling

·         Select, align, and secure holding fixtures, cutting tools, attachments, accessories, and materials on machines as necessary to machine parts as required

·         Calculate and set controls to regulate machining factors such as speed, feed and depth, and angle of cut, or enter commands to retrieve, input, or edit computerized machine control according to guidelines

·         Troubleshoot malfunctions or resolve issues as required

·         Perform routine maintenance on machines as required

·         Measure dimensions of finished work pieces to ensure conformance to specifications

·         Maintain a safe, organized and clean work environment.

·         Operate multiple machines when practical and necessary

·         Perform all other duties, as assigned

 

MINIMUM QUALIFICATIONS:

·         High School diploma or graduation from a certified technical school

·         3-5 years prior CNC Machining experience

·         Experience machining medium to heavy plate fabrications

·         Solid knowledge of reading and interpreting blue prints, performing set-ups and editing programs in G & M code

·         Willingness to be cross trained across multiple pieces of equipment

·         Adherence to safe work practices

·         Must be able to take and pass a vision acuity test

 

PREFERRED QUALIFICATIONS:

·         Manufacturing Skills Standards Council (MSSC) certification

·         Work keys

·         Experience working in a fabrication/job shop environment

Essential Physical Functions Needed

·         Ability to frequently lift/push/pull 50 pound objects

·         Use of hands/fingers to grasp, pull, handle and manipulate parts and tools

·         Ability to constantly stand and walk throughout the workday

·         Frequent ability to sit at work station

·         Exposure to noise, fumes and varying temperature

·         Perform repetitive motions

·         Hand-eye coordination

·         Must be able to take and pass a vision acuity test

Equipment USed:

·         Forklift

·         Overhead crane

·         CNC milling equipment

·         Various inspection gauges

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JOB SUMMARY:  

Responsible to determine materials and products conformance to customer drawing and quality requirements through initial inspection, in-process machining audits, and final machining inspection as defined by inspection/test plans, inspection reports, and internal Brilex Quality Systems

MAJOR AREAS OF RESPONSIBILITIES:

Perform incoming and final inspection of machined components using precision measurement devices

Create, complete, and control clear and accurate inspection report documentation for the record keeping of project measurement data

Review and develop of inspection and test plans, perform machine job packet review, and assist with in-process machining audits

Report and dispose non-conforming material and product, support the completion of non-conformance repair activity;  assist with root cause analysis and corrective actions

Assist with customer source inspections and customer quality-related visits and requests

Maintain Brilex internal calibration system via internal device audits, inspections, and re-calibrations

Take part in internal process audits, assist with process improvement activities, and support the development, writing, training and implementation of process documentation

MINIMUM QUALIFICATIONS:

·          5 years Quality Experience preferably in a heavy machinery manufacturing setting (2-year or 4-year degree may substitute experience)

·          Understanding of the machining process, Machine Shop background and/or experience as a Machinist

·          Ability to understand and interpret manufacturing code quality documentation and criteria

·          Read and interpret customer blueprints and specification documentation

·          Ability to understand and apply tolerances and  GD&T principles

·          FARO metrology, CMM, or other computer-aided measurement experience

·          Use of Microsoft Office Suite and other basic computer skills

PREFERRED QUALIFICATIONS:

·          Trade school diploma or Journeyman card

·          Six Sigma Green Belt is a plus

·          American Society of Quality certification(s) is a plus

·          Experience in a supervisory role and working in a team environment

Essential Functions Needed

·          Sound personal and professional communication skills

·          Critical and analytical decision-making skills

·          Strong multi-tasking and organizational skills for dynamic, fast-paced manufacturing setting

·          Uphold a positive attitude and present a consistent, strong work ethic

·          Willingness to learn, take constructive criticism, and work in a team environment

Essential Physical Functions Needed

·          N/A

Equipment Used

·          FARO Metrology – Tracker and Arm

·          Precision measurement and monitoring hand tools and devices

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JOB SUMMARY:  

The Test and Service Engineer will be a part of our service group with a focus on machine testing and field service support for customers. The successful candidate will be technically oriented with strong oral, written and interpersonal communication skills.

 MAJOR AREAS OF RESPONSIBILITIES:

·         Test and debug automated machinery

·         Service existing equipment at customer’s facilities

·         Write professional service reports

·         Train customers to operate machinery

·         Travel domestically and internationally up to 40% of the time

MINIMUM QUALIFICATIONS:

·         Experience in the set-up, start-up and commissioning of automated machinery

·         Ability to troubleshoot PLC  logic programs

·         Ability to troubleshoot machinery set-up, hydraulics, pneumatics, and electrical control systems

·         Experience with programming and troubleshooting robotic systems

·         Ability to read and interpret schematic drawings for hydraulic, pneumatic, and electrical control systems

·         Prior knowledge of Microsoft Office Suite

·         Demonstrate technical writing ability

·         Strong customer satisfaction attitude

PREFERRED QUALIFICATIONS:

·         Associate’s or Bachelor’s in Mechanical, Electrical, Industrial Engineering or related field

·         Experience with Resistance Welding, Induction Heating, and Arc Welding 

Essential Physical Functions Needed

·         Frequent standing, walking, stooping, laying, and kneeling

·         Climb and work from ladders

·         Work from aerial lift

·         Ability to lift up to 50 lbs.

·         Exposure to fumes, noise, and varying temperatures

Equipment Used

·         Overhead crane

·         Fork Lift

·         Electronic Test Equipment

·         Mechanical Test Equipment

·         Hand tools

·         Measuring devices (i.e. Micrometers)

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