JOB TITLE: Apprentice

JOB SUMMARY:  The apprentice will gain hands-on exposure to production principles in a job shop, exposure to a diverse range of products, designs, and industrial markets and gain experience in production, quality, and continuous improvement. The apprentice will learn production flow and apply process design principles to welding fabrication, machine shop, and assembly

MINIMUM QUALIFICATIONS:

·         Good communication skills

·         Be self-motivated and proactive

·         Good math skills

·         High attention to detail

·         Must be enrolled or recent graduate of a local tech center in the machining or welding programs.

Essential Physical Functions Needed:

·         Regularly sit, stand, walk, stoop, kneel, and crawl throughout the work day

·         Climb and work from ladders or stairs

·         Ability to lift/push/pull 50 pound objects

·         Exposure to noise, fumes and varying temperature

·         Perform repetitive motions

·         Ability to get on and off the fit table

Equipment Used:

·          Welding equipment

·          Overhead crane

·          Forklift

·          Grinders

·          Miscellaneous hand and measuring tools

JOB SUMMARY:  The CNC Machinist works with computer numeric controlled (CNC) heavy machinery from set up to operation to produce parts and tools from metal or other materials. The CNC Machinist operates CNC Horizontal and Vertical Mills and Machining Centers utilizing medium to heavy steel plate in a fabrication/job shop environment. The CNC Machinist is to process methods in accordance with specifications and quality standards.

MAJOR AREAS OF RESPONSIBILITIES:

·         Interpret packet of router, engineering drawings, blue prints, and other work instructions

·         Program review, including debugging and problem solving

·         Load feed mechanism by using an overhead crane to lift materials into position

·         Perform typical machine shop operations

·         Mill, turn, drill, tap, de-bur, saw, and sand fabrications

·         Verify settings by measures, marks, and scribe dimensions and reference points on first-run part

·         Clean and perform inspections of the first-run part, machines, and tooling

·         Select, align, and secure holding fixtures, cutting tools, attachments, accessories, and materials on machines as necessary to machine parts as required

·         Calculate and set controls to regulate machining factors such as speed, feed and depth, and angle of cut, or enter commands to retrieve, input, or edit computerized machine control according to guidelines

·         Troubleshoot malfunctions or resolve issues as required

·         Perform routine maintenance on machines as required

·         Measure dimensions of finished work pieces to ensure conformance to specifications

·         Maintain a safe, organized and clean work environment.

·         Operate multiple machines when practical and necessary

·         Perform all other duties, as assigned

MINIMUM QUALIFICATIONS:

·         High School diploma or graduation from a certified technical school

·         3-5 years prior CNC Machining experience

·         Experience machining medium to heavy plate fabrications

·         Solid knowledge of reading and interpreting blue prints, performing set-ups and editing programs in G & M code

·         Willingness to be cross trained across multiple pieces of equipment

·         Adherence to safe work practices

·         Must be able to take and pass a vision acuity test

PREFERRED QUALIFICATIONS:

·         Manufacturing Skills Standards Council (MSSC) certification

·         Work keys

·         Experience working in a fabrication/job shop environment

Essential Physical Functions Needed

·         Ability to frequently lift/push/pull 50 pound objects

·         Use of hands/fingers to grasp, pull, handle and manipulate parts and tools

·         Ability to constantly stand and walk throughout the workday

·         Frequent ability to sit at work station

·         Exposure to noise, fumes and varying temperature

·         Perform repetitive motions

·         Hand-eye coordination

·         Must be able to take and pass a vision acuity test

Equipment USed:

·         Forklift

·         Overhead crane

·         CNC milling equipment

·         Various inspection gauges

JOB SUMMARY:  The CNC Machinist works with computer numeric controlled (CNC) heavy machinery from set up to operation to produce parts and tools from metal or other materials. The CNC Machinist operates CNC Horizontal and Vertical Mills and Machining Centers utilizing medium to heavy steel plate in a fabrication/job shop environment. The CNC Machinist is to process methods in accordance with specifications and quality standards.

MAJOR AREAS OF RESPONSIBILITIES:

·         Interpret packet of router, engineering drawings, blue prints, and other work instructions

·         Program review, including debugging and problem solving

·         Load feed mechanism by using an overhead crane to lift materials into position

·         Perform typical machine shop operations

·         Mill, turn, drill, tap, de-bur, saw, and sand fabrications

·         Verify settings by measures, marks, and scribe dimensions and reference points on first-run part

·         Clean and perform inspections of the first-run part, machines, and tooling

·         Select, align, and secure holding fixtures, cutting tools, attachments, accessories, and materials on machines as necessary to machine parts as required

·         Calculate and set controls to regulate machining factors such as speed, feed and depth, and angle of cut, or enter commands to retrieve, input, or edit computerized machine control according to guidelines

·         Troubleshoot malfunctions or resolve issues as required

·         Perform routine maintenance on machines as required

·         Measure dimensions of finished work pieces to ensure conformance to specifications

·         Maintain a safe, organized and clean work environment.

·         Operate multiple machines when practical and necessary

·         Perform all other duties, as assigned

MINIMUM QUALIFICATIONS:

·         High School diploma or graduation from a certified technical school

·         3-5 years prior CNC Machining experience

·         Experience machining medium to heavy plate fabrications

·         Solid knowledge of reading and interpreting blue prints, performing set-ups and editing programs in G & M code

·         Willingness to be cross trained across multiple pieces of equipment

·         Adherence to safe work practices

·         Must be able to take and pass a vision acuity test

PREFERRED QUALIFICATIONS:

·         Manufacturing Skills Standards Council (MSSC) certification

·         Work keys

·         Experience working in a fabrication/job shop environment

ESSENTIAL PHYSICAL FUNCTIONS NEEDED

·         Ability to frequently lift/push/pull 50 pound objects

·         Use of hands/fingers to grasp, pull, handle and manipulate parts and tools

·         Ability to constantly stand and walk throughout the workday

·         Frequent ability to sit at work station

·         Exposure to noise, fumes and varying temperature

·         Perform repetitive motions

·         Hand-eye coordination

·         Must be able to take and pass a vision acuity test

EQUIPMENT USED:

·         Forklift

·         Overhead crane

·         CNC milling equipment

·         Various inspection gauges

JOB SUMMARY:  The Industrial Painter is responsible for preparing and painting industrial fabrications.

MAJOR AREAS OF RESPONSIBILITIES:

·         Prime fabrications for paint by using primers and related prep materials, grinding, chipping, and using cutoff wheels as necessary

·         Prepare fabrications for material movement via overhead cranes per shop traveler

·         Read and interpret routers and prints for painting specifications

·         Mix paint and solvents

·         Set up equipment for job

MINIMUM QUALIFICATIONS:

·         2+  years of industrial painting experience

·         Previous experience using airless sprayers and pressure pot

·         Working knowledge in the use of cranes and rigging to manipulate fabrications

PREFERRED QUALIFICATIONS:

·         Manufacturing Skills Standards Council (MSSC) certification

·         Fab shop experience

·         Detailing experience

Essential Mental Functions Needed

·         Ability to read, understand, and interpret job traveler, shop routers, and blueprints

Essential Physical Functions Needed

·         Climb and work from ladders and stairs

·         Alternately stand, squat, stoop, and kneel throughout the work day

·         Frequently lift objects weighing up to 50 pounds

·         Must be able to take and pass a vision acuity test

·         Wear proper protective gear including, full face respirator or air hood, Tyvec suit, and steel toed safety boots/shoes

Equipment Used

·         Forklift

·         Various types of spraying equipment

·         Overhead crane

JOB SUMMARY:  The Quality Assurance Manager will be responsible for formulating and implementing quality policies, plans, and procedures as well as managing the auditing of the quality system. Candidates must be enthusiastic, proven leaders and team players who will be expected to champion a culture of continuous improvement, utilizing state of the art methods and tools.

MAJOR AREAS OF RESPONSIBILITIES:

·         Expand existing quality management system and its Quality manuals to meet the needs of the company

·         Drive continuous improvements in product conformance and cost by introducing tools such as Lean Manufacturing and Six Sigma into the company’s culture

·         Develop and manage process audits in all areas of company business operations

·         Develop standard work instructions and lead the creation of process maps, work flows, reports, and procedures  to define company processes

·         Identify training needs and facilitate training and coaching to improve efficiency, company-wide

·         Report on the performance of the quality system and Quality department KPIs to quantify the basis for future improvement and development

·         Act as a technical representative of the company to customers & vendors on matters related to the company’s quality system and products

·         Manage and develop  Quality Control personnel through NDE personal qualification program

·         Analyze and advise on code standards and specifications to determine corporate compliance

·         Conduct critical project Quality reviews to lead development of QC plans, process control plans, and ITPs

·         Oversee and improve the daily control of Calibration and Non-Conformance systems

·         Assure that systems are in place to effectively control project and quality documentation

·         Act as company liaison for customer and 3^rd party (ASME) quality systems audits

·         Develop and facilitate 3^rd party inspection and testing service contracts

·         Lead corrective actions and preventative action (CAPA) program through root cause analysis and material  review of non-conforming product and customer findings

·         Enhance supplier quality through management of the AVL, tracking metrics, issuing supplier corrective action reports (SCARs), and development of Supplier Quality Manual.

·         Build network within the Quality marketplace and observe trends in Quality-related technology/method

        MINIMUM QUALIFICATIONS:

·         Bachelor’s degree in quality, engineering, business management, or related field

·         Minimum of 5 years of quality management experience

·         5+  years’ experience in a manufacturing environment

·         Strong communication skills and ability to work effectively with employees at all levels

·         Capable of interacting with customers and suppliers in support of problem solving or process improvement efforts

·         Excellent analytical skills and proven ability to utilize and lead in the application of Lean Manufacturing and/or Six Sigma tools in process improvement

·         Experience in leading and performing quality audits

·         Proficient with Microsoft Office and quality-related products

PREFERRED QUALIFICATIONS:

·         Lean and/or Six Sigma Certification

·         American Society of Quality (ASQ) Certification (CQA or CQE)

·         Experience in a job shop machining and fabrication environment

·         ISO 9000 and/or ASME quality system experience

·         AWS D1.1, NAVSEA Tech Pub, and/or ASME BPVC code experience

·         Strong mechanical drawing and GD&T interpretation skills.

Essential Physical Functions Needed:

·         Must be able to take and pass a vision acuity test

·         Regularly sit, stand, walk, stoop, kneel, and crawl throughout the work day

·         Climb and work from ladders or stairs

·         Ability to lift/push/pull 50 pound objects

·         Exposure to noise, fumes and varying temperature

·         Perform repetitive motions

Regional Account Manager (Southern US)

Position Summary 

 The Regional Account Manager will be a member of our field sales team and focus on developing business opportunities and relationships with existing / new customers in the areas of heavy fabrication, machining and assembly while also exploring new business opportunities. The successful candidate will be values centric, goal / technically oriented with strong oral, written and interpersonal communication skills.

 Main Responsibilities

·         Develop existing / new business opportunities and inquiries for heavy fabrication, machining and assembly

·         Continually position Brilex as the supplier of choice for new projects

·         Gather information for technical and commercial proposals

·         Follow-up on technical and commercial proposals and respond to customer inquiries

·         Facilitate customer meetings, plant visits, and data collection with internal support personnel

·         Track projects through the selling cycle to closure

·         Achieve territorial sales goals and objectives  

 Minimum Requirements

·         BS/BA degree preferred. Combination of education and experience considered

·         5 years industrial business-to-business sales experience

·         Ability to read and interpret basic blue prints and engineering drawings

·         Excellent customer relationship building skills

·         Strong verbal and written communication skills

·         Working knowledge of MS Office suite of products

·         Domestic travel required

·         Self-starter who is able to work in a fast paced environment

·         Steel industry experience required

 Pay and Benefits

·         Competitive salary commensurate with experience

·         Quarterly profit sharing

·         Company car

·         401k with Company match

·         Health/Dental/Vision insurance coverage options

·         Company paid short/long term disability and life insurance plans

 Territory

• Arkansas
• Alabama
• Louisiana
• Georgia
• Tennessee
• Florida

JOB SUMMARY:  The Machine Assembler is responsible for the mechanical assembly of machines per designs provided by the Mechanical Engineering Department.

MAJOR AREAS OF RESPONSIBILITY:

·      Read and interpret mechanical assembly drawings and parts lists.

·      Assemble fabricated and purchased parts using assembly drawings and parts lists provided by engineering.

·      Align components to designed tolerances.

·      Install moving parts such as shafts, levers, bearings, etc and verifies proper movement.

·      Use hand or power tools to trim, shim, cut or make other adjustments for proper component assembly.

·      Bend and fit piping and tubing for water, hydraulic, pneumatic and lubrication systems.

·      Operate overhead cranes, industrial fork trucks, and aerial lifts.

MINIMUM QUALIFICATIONS:

·      3+ years of experience building mechanical assemblies for production machinery

·      Proficient in reading and interpreting mechanical assembly, hydraulic, and pneumatic schematic drawings

·      Strong shop math and measurement skills

·      Must possess own hand tools and tool box

·      Proven mechanical aptitude using a variety of hand tools and shop equipment

·      Working knowledge of industry standards for mechanical assembly

Essential Physical Functions Needed:

·      Stand for extended periods of time

·      Climb and work from ladders

·      Work from an Aerial Lift

·      Lift a minimum of 75 lbs.

·      Work from a kneeling or laying position when required

Equipment Used:

·      Common hand tools (i.e. drills, grinders, cutters, impact wrenches, etc.)

·      Common shop equipment (i.e. pipe bender, pipe threader, drill press, power saw, band saw, etc.)

·      Industrial fork truck

·      Overhead cranes

·      Aerial lifts

JOB SUMMARY:  The Assembly Technician is a developmental position to prepare a candidate to advance to the Machine Assembler or Machine Wireman position. The candidate must demonstrate progression of the necessary skills under the evaluation of the Machine Assembly Supervisor to determine eligibility for promotion.

MAJOR AREAS OF RESPONSIBILITY:

·      Learn to:

o  Read basic machine and electrical assembly prints.

o  Safely and effectively use basic hand tools and shop equipment.

o  Adhere to all company safety standards and policies.

·      Assemble fabricated and purchased part assemblies per design drawings.

·      Basic understanding of pipe layout and tube bending

·      Use hand or power tools to trim, shim, cut or make adjustments for proper assembly.

·      Operate overhead cranes, industrial fork trucks and aerial lifts.

MINIMUM QUALIFICATIONS:

·      High School Diploma

·      Strong mechanical aptitude

·      Proficient in basic mathematics.

·      Must possess own hand tools and tool box.

·      Willingness to learn, be receptive to performance feedback and communicate with others.

·      Able to work in a team oriented collaborative environment.

·      Able to follow instructions from the mentoring Machine Assembler or Machine Wireman.

Essential Physical Functions Needed:

·      Climb and work from ladders.

·      Work from an Aerial Lift.

·      Lift a minimum of 75 lbs.

·      Work from a kneeling or laying position

Equipment Used:

·      Common hand tools

o Drills

o Grinders

o Cutters

o Wrenches.

o Tape Measure

o Vernier calipers

·      Common shop equipment

o Pipe bender     

o Pipe threader

o Drill press

o Pedestal Grinders

·      Industrial trucks

·      Overhead cranes

·      Aerial lifts

JOB SUMMARY:  The Machine Wireman position is responsible for the assembly of machine control panels and on-board device wiring by interpreting control schematics and layout drawings.

MAJOR AREAS OF RESPONSIBILITIES:

·      Read and interpret electrical control schematics and panel layout drawings.

·      Layout control panel backplane devices per design drawings.

·      Layout and cut control panel enclosure holes to mount electrical devices.

·      Assemble interconnection wiring between control panel electrical devices.

·      Label all wiring circuits per electrical control schematics.

·      Measure and layout wire-way and conduit runs on machinery for wiring installation.

·      Operate conduit cutter, threader and bending equipment.

·      Operate industrial fork lift.

·      Operate overhead crane.

MINIMUM QUALIFICATIONS:

·      3+ years of experience building control panels and the installation of on-board wiring to devices on production machinery.

·      Proficient in reading and interpreting electrical control schematics and control panel layout drawings.

·      Strong shop math skills and ability to interpret engineering drawings.

·      Must possess own hand tools and tool box.

·      Proven electrical aptitude using a variety of tools and shop equipment.

·      Working knowledge of the National Electric Codes and Electrical Workplace Safety.

Essential Physical Functions Needed:

·      Stand for long periods of time.

·      Climb and work from ladders.

·      Work from aerial lift.

·      Lift a minimum of 75 lbs.

·      Work from a kneeling or laying position when required.

Equipment Used:

·      Common hand tools (i.e. drills, grinders, cutters, etc.)

·      Common shop equipment (i.e. pipe bender, pipe threader, drill press, power saw, etc.)

·      Wire label making machine.

·      Industrial fork lifts.

·      Overhead cranes.

·      Aerial lifts.

JOB SUMMARY:  

The Mechanical Design Engineer position requires experience in machine design and analysis to work in a team environment in the design and manufacture of Automated Industrial Machinery. The position also requires knowledge of general machine operation, manufacturability of materials and designs, and the ability to design for Assembly and Manufacture. The Mechanical Design Engineer will focus on Work Holding and Tooling design. The successful candidate will be technically oriented with strong oral, written and interpersonal communication skills. The position requires the following knowledge, skills and abilities.

MAJOR AREAS OF RESPONSIBILITIES:

·         Design calculation and analysis

·         Design/arrangement drawings

·         Detail/manufacturing drawings (Fabrication and Machining)

·         Verifying of design and detail drawings

·         Assembly floor and vendor/machine shop support as required

·         Author and publish Maintenance and troubleshooting manuals

·         Minimal travel to customer locations

·         Customized and Specialty Workholding and machine tooling.  

·         Optimize tooling designs for setup, adjustability, centering and compensating.

·         Design for multiple forming, forging and holding applications.

·         Design for contoured and standard tooling.

MINIMUM QUALIFICATIONS:

·         Bachelor’s or Master’s in Mechanical Engineering

·         Experience in machine design, stress and deflection calculations, material selection, purchased component sizing, design through detail drawings and Bills of Material

·         Knowledge of Finite Element Analysis

·         Experience with Industrial Robots, tooling design, welding, induction heating and heavy material handling is a plus.

·         Troubleshooting experience (Shop testing, Site Commissioning and Start-Up)

·         Proficient in Microsoft Office products

·         Working knowledge of Geometric Tolerancing, Weld Sizing and Fits/Finishes

·         Strong interpersonal, communication and organizational skills

·         Prior use of 3D CAD software

PREFERRED QUALIFICATIONS:

·         Experience with SolidWorks

·         3-5 Years Work Experience

·         Experience with Draw back or hold down tooling. 

JOB SUMMARY:  The Project Manager oversees the planning, execution and tracking of specific short-term projects in the areas of budget, schedule and scope of supply.

MAJOR AREAS OF RESPONSIBILITIES:

·          Review the sales order documentation with the appropriate Sales and Engineering staff members for scope of work, cost and delivery clarity.

·          Create a work plan and schedule that identifies and sequences the activities needed to successfully complete the project.

·          Facilitate an internal project kickoff meeting with the appropriate staff members to communicate the project deliverables and work plan.

·          Participate in both internal and customer design reviews to monitor scope of supply changes that can impact project costs and schedule.

·          Maintain project documentation in the form of meeting minutes, open issues/resolution lists and project journals.

·          Facilitate communication with the Sales staff on changes in project scope and delivery.

·          Provide regular updates of project status to the project team and upper management in the areas of cost and delivery.

·          Serve as the center point of contact with the customer on all communications pertaining to project status, customer site visits and Factory Acceptance Testing arrangements.

·          Facilitate communication with the staff resource managers for information in order to provide forecasts to changes in project costs and delivery.

·          Manage and record Percentage of Completion (POC) of projects to drive POC accounting system.

MINIMUM QUALIFICATIONS:

·          Bachelor’s Degree

·          Training and practical experience in Project Management

·          Highly organized with an attention to detail

·          Good oral and written communication skills.

·          Detailed knowledge of scope of supply

·          Detailed knowledge of terms and conditions of sale

·          Thorough understanding of internal order flow and company standard operating procedures

PREFERRED QUALIFICATIONS:

·          Project Management Professional (PMP) Certification

·          Successful track record in managing multiple simultaneous projects

·          Technical degree or aptitude.

·          Experience in technical capital equipment manufacturing environment  

JOB SUMMARY:  The Shipping and Receiving Clerk is responsible for the daily shipping activities and assisting in the execution of miscellaneous material logistics activities such as receiving, cycle counting, shop housekeeping,  equipment shipping preparation, etc.

MAJOR AREAS OF RESPONSIBILITY:

·      Prepare packages for shipment from Aftermarket Sales orders.

·      Assist in the loading and unloading of freight using industrial fork lifts and overhead cranes.

·      Assist Stock Inventory Storeroom Leader to properly identify and store incoming parts.

·      Assist with inventory cycle counting.

·      Run errands using company vehicle (i.e. make deliveries, pick-up parts).

·      Maintain shop housekeeping to desired standards.

·      Collect shop trash and transport to dumpster.

·      Break down cardboard boxes and dispose into recycling dumpster.

·      Operate shop floor sweeper and scrubber.

·      Assist in making pallets and wood boxes.

MINIMUM QUALIFICATIONS:

·      A valid driver’s license and good driving record

·      Experience working in a manufacturing environment.

·      Consistently organized in daily work activities.

·      Knowledgeable in the use of computers and basic computer software.

·      Knowledgeable in the use of wood working equipment.

Essential Physical Functions Needed:

·      Sitting for periods of time at a desk.

·      Standing for long periods of time.

·      Lift a minimum of 50 lbs.

·      Perform work to company quality standards.

Equipment Used:

·      Industrial trucks

·      Overhead cranes.

·      Shop floor sweepers

·      Floor scrubbers.

·      Personal computer and software.

·      Wood saws.

·      Nail guns. 

General Overview

The project manager will be responsible for the initiation, coordination, direction, control and completion of multiple projects at the same time, while remaining aligned with the specific scope of the project.

Responsibilities

·      ·  Manage capital equipment contracts with Class 1 freight railroads, major inner city transit authorities and construction general contractors.

·      ·  Set baseline job budgets during project initiation to monitor and adjust as needed throughout the life of the project.
·   Build master project schedules (gantt charts) from sales estimates and subcontractor schedules.
·   Track progress payment milestones and generate invoices within the ERP system to be sent to customers accordingly.
·   Issue purchase orders to major suppliers for long lead time items, specialty components, and subcontracted services.
·   Interface directly with customers as the main point of contact between engineering, manufacturing and the client.
·   Evaluate equipment specifications alongside engineering to determine specification compliance; generate compliance matrices as needed for each project.
·   Manage the original scope of supply and thoroughly communicate this with the customer; process change orders as necessary when scope creep occurs.
·   Coordinate and track receivables from the customer that are necessary for timely project completion; free issued components, factory testing materials, etc.
·    Coordinate and track deliverables as required by the contract/specification; design submittal packages, operation and maintenance manuals, training manuals, etc.
·    Organize shipments and generate packing lists within the ERP for proper shipment tracking.

Qualifications

·     ·    Bachelor’s degree in Mechanical or Electrical Engineering/Engineering Technology required.

·     ·    Master of Business Administration (MBA) preferred.

·      ·   Certification in Project Management (CAPM or PMP) preferred.

·      ·   Minimum 5 years’ experience

·      ·   Experience in managing multi-million dollar contracts is a plus.

·      ·   Experience in the railroad industry is a plus.

·      ·   Experience in construction management is a plus.